PLC controlled rubber plate vulcanizing press machine
I. Brief company profile
1. We are a factory with more than 10 years manufacturing experiences on rubber machine.
2. Our engineers have about 25 years design experiences on rubber machine.
3. Our machines are manufactured according to CE standard.
4. Exporting countries are more than 125 countries. Such as America, Canada, Mexico, Argentina, Colombia, Ukraine, Russia, Uzbekistan, Germany, India, Indonesia, Malaysia, Australia, Pakistan, etc.
5. There are 15 experienced engineers and 108 skilled workers in our company, guaranteeing delivery on time as stipulated in the contract. At the same time, the company established a long-term cooperative relation with Cosco, MSK, YML, etc., for ensuring the goods arriving port on time.
6. Our company professional manufacture rubber vulcanizing press (frame type,four column type,lab press and so on), rubber mixing mill, batch off cooler, rubber extruder, rubber strip making machine and tire recycling equipment
II. Lightspot
(1) 23 years on rubber vulcanizing press manufacturing and exporting.
(2) Delivery within 30 days.
(3) Safety wood or plywood crates packing.
(4) Full transportation insurance.
(5) Sell to 126 countries on 6 continents.
(6) One-stop rubber machinery solution in Qingdao Boria
(7) This Rubber Vulcanizing Press is used to manufacture the special seal rings in petroleum mechanical.
(8) PLC control Method.
(9) Customers can choose according to their needs.
(10) The new design concept, strong technical force and advanced manufacturing processes of the company ensure that each rubber vulcanizing press can be manufactured to meet customer's individual requests.
(11) CE, SGS, ISO9001: 2008 certification.
(12) The press has three electrical platens (two working layer).
(13) PLC control, high production efficiency.
(14) Height from floor to underside of top heated platen according to clients requirements design.
(15) Daylight when press open according to clients requirements design.
(16) Independent control panel.
(17) Competitive price
(18) Hot plates made of HT200, surface by surface grinding processing, plate face to face parallelism accuracy ± 0.05mm, finish is 1.0μ M.
(19) The wires are connected machines, as long as the power supply is connected, the machines can work.
III. Usage
This plate vuclanizing press is used for all kinds of vulcanizing mould, rubber.
This plate vulcanizing press can be using in pertroleum industry to produce sealing parts.
IV. Features and Technical Parameter
1. Frame plate vulcanizing press is composed of hot plates, plates, up and down platforms, piston stroke, hydro-cylinder, hydraulic station and electrical control system. It can be equipped with push-pull mould device to move the mould on the machine.
2. Plates are constituted with welded Q235 steel plates through mechanical ball blast rust removal, spraying zinc rich series paint, shake to remove stress, then transferred into mechanical producing.
Hot plates are obtained by 35# steel plates after normalizing handling and then adopting double scale rolling. It is equipped with a set of electric control valves to realize the automatic adjusting of steaming temperature.
3. Up and down platforms adopts Q235 steel plates. In order to guarantee the make precision, it is applied with automatic cutting baiting, mechanical slicer producing welded groove, carbon dioxide gas shielded welding. It all adopts alloy welding wire welding and after welding takes whole enter into stove to go on the hot treatment to remove the welding stress exhaustively.
Hydro-cylinder adopts ZG270-500 and piston stroke adopts hard cold chilled alloy cast iron. And sealing structure applies the combined structure with double sealing ring and one dustproof ring to guarantee longer service.
4. Electrical control system adopts PLC automatic control to realize automatic closing, opening mould and gas exit equipment. It can also switch into hand control.
5. Before leaving factory, this plate vulcanizing press needs to pass 24 hours' pressure test, pressure maintaining to test the bearing of the hydro-cylinder and piston stroke and guarantee no oil leakage and seeping to avoid unnecessary quality problems.
6. We can design and manufacture all kinds of non-standard plate vulcanizing press according to the customers' definite requirements.
7. Technical parameter
| Type |
XLB-DQ1200× 1200× 2 |
XLB-DQ1300× 2000× 1 |
XLB-Q1200× 2500× 1 |
XLB-Q1500× 2000× 1 |
XLB-Q2000× 3000× 1 |
XLB-Q1400× 5700× 1 |
| Total Pressure(MN) |
315t |
560t |
750t |
1000t |
1800t |
2800t |
| Plate Size(mm) |
1200× 1200 |
1300× 2000 |
1200× 2500 |
1500× 2500 |
2000× 3000 |
1400× 5700 |
| Daylight (mm) |
200 |
400 |
400 |
400 |
400 |
400 |
| Layer NO. |
2 |
1 |
1 |
1 |
1 |
1 |
| Piston Stroke(mm) |
400 |
400 |
400 |
400 |
400 |
400 |
| Plate Unit Area Pressure |
22 |
21.5 |
25 |
33.5 |
30 |
35 |
| Main Motor Power(kw) |
3 |
8 |
9.5 |
11 |
26 |
43.5 |
| Overall Dimension(L× W× H) (mm) |
1685× 1320× 2450 |
2000× 1860× 2500 |
2560× 1700× 2780 |
2810× 1550× 3325 |
2900× 3200× 2860 |
2400× 5800× 3600 |
| Weight(kg) |
9500 |
17000 |
20000 |
24000 |
66000 |
110000 |
V. Picture for reference
VI. Test Before Delivery
Before leaving factory, this rubber vulcanizing machine needs to pass 24 hours' test running and guarantee no oil leakage and seeping to avoid unnecessary quality problems.
VII. Packaging
Equipment painting completed before delivery, and then wrapped with stretch film, to protect the painting surface, we use wooden packaging outside.The key parts of the machine, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
VIII. Our service
1. Test running: The above machines are all passed inspection of 3~5 hours of full load operation before leaving our factory. And we will take the video and send it to you for inspection. You can use it directly thus saving the time of test-run and expense. And we also warmly welcome to our factory to inspect and test running.
2.Warranty: 12 months after installation, if our machines have any problems, please feel free to contact me. We will solve it for you as soon as possible, and give you the best services.
If you interested in our products mentioned above. Kindly let us know by return email. Then I will supply you with further information. Meanwhile, welcome to visit our factory!
FAQ:
1. Q: Where is your factory? How can I visit ?
A: Our factory located in Qingdao city.You can fly to QINGDAO LIUTING airport,then we can pick you up to our factory for your visiting.We are looking forward to your visiting.
2. Q: How does your factory control the quality of machines and after sales service?
A: Our machines have passed CE, ISO, SGS certification, with best quality and reasonable price. All our machines have 1 year guarantee, will be provided for a lifetime maintenance.
3. What's your payment term?
A: Common is 30% deposit by T/T, the balance paid against shipping documents
Or L/C at sight.
4. Q: Can you design new product for us?
A: We have a professional development team that can make new products according to your requirements.
5. Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.
6. What does your factory do regarding quality control?
We pay much more attention to the quality controlling from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
7. What's the machine quality guarantee?
we provide one year warrenty for our machines.We choose the world's famous brand of components to keep our machine in perfect working condition.
8. Are you able to provide the installation and commissioning of machines overseas? How long will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.
9. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation, quality, integrity and efficiency. Also we have had much good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
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