Rubber Mixing Kneader for Dispersing Rubber

Product Details
Customization: Available
Warranty: 1 Year
Control Type: CNC
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Number of Employees
16
Year of Establishment
2016-12-15
  • Rubber Mixing Kneader for Dispersing Rubber
  • Rubber Mixing Kneader for Dispersing Rubber
  • Rubber Mixing Kneader for Dispersing Rubber
  • Rubber Mixing Kneader for Dispersing Rubber
  • Rubber Mixing Kneader for Dispersing Rubber
  • Rubber Mixing Kneader for Dispersing Rubber
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  • Overview
  • Product Parameters
  • Detailed Photos
  • Packaging & Shipping
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
X(S)N-35x30
Automatic Grade
Automatic
Power Source
Electric
Type
Rubber Calender
Weight
<50 Tons
Power
10~100kw
Total Volume of Mixing Chamber
75
Customized
Customized
Working Volume of Mixing Chamber
35
Transport Package
Standard Wooden Case Packing
Specification
Customized
Trademark
BORIA
Origin
Qingdao China
HS Code
8477800
Production Capacity
50 Piece/Months

Product Description

Product Description
Rubber Kneader, Rubber Dispersion Kneader, Kneader X(S)N-35x30

Brief Introduction for Our Rubber Mixer (plastics)

Mixing Chamber
It consists of a "w" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

Regular Note Pump
Timing injection pump to the sealing system on a regular injection of hydraulic oil, lubrication sealing effect.

Thermal Resistance (or thermal couple)
There is a plug-in thermal resistance or thermal couple in middle section of the bottom of the chamber to be connected to electrical system to inspect and control the mixing temperature.

Rotor
It is designed to the hollow blades of banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges and the side faces of blades are surface welded with hard alloy and ground, then plated with hard chrome and polished.

Cooling/heating System
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, - the jackets of the mixing chamber and the top ram.

Tilting Mechanism
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc. It is able to actuate the mixing chamber tilting by 140° Around the front rotors.

Dust Stop Device
At the joint between the top of mixing chamber and the cantilevered arm of the machine frame, the dust sealing assembled with curved slotted partings are used for obtaining an excellent and reliable sealing purpose. The end face of the rotor is sealed by end contact sealing with non oil-lubrication and it seals well and is wear-resistance and durable.

Main Driving System
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of rotors with running face one other.

Pneumatic control system
Pneumatic control system is controlled by PLC order. A bi-directional air cylinder makes the ram up or down. In case of the over load occurs when mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overloading.

Electrical Control System
Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.
Product Parameters

Dust Sealing Device
Mixing chamber catchy interface rack cantilever the oil dust seals and timing effect oiling dust, unique structure, the use of copper materials, good sealing performance, no leakage of the glue, powder leakage, do not pollute the environment, but also has easy maintenance and long service life.
Item Unit X(S)N-3x32  X(S)N-5x32  X(S)N-10x32  X(S)N-20x32  X(S)N-25x32  X(S)N-35x30  X(S)N-55x30  X(S)N-75x30  X(S)N-110x30  X(S)N-150x30  X(S)N-200x30 
Total Volume of Mixing Chamber (L) 8 15 25 45 55 75 125 170 250 325 440
Working Volume of Mixing Chamber (L) 3 5 10 20 25 35 55 75 110 150 200
Driving Motor Power (KW) 5.5 11 22 37 37 55 75 110 185 220 280
Titling Motor Power (KW) 0.55 1.1 1.1 1.5 1.5 2.2 2.2 4 5.5 11 11
Rotational Speed of The Rotor(front/rear) (r/min) 30/24.5 32/23.5 32/25 32/27 32/27 30/24.5 30/24.5 30/24.5 30/24.5 30/24.5 30/24.5
Pressure of Compressed Air (m³/min) ≥0.3 ≥0.5 ≥0.5 ≥0.7 ≥0.7 ≥0.9 ≥1.0 ≥1.0 ≥1.5 ≥2.0 ≥4.0
Pressure of Cooling Water(mixing rubber) (MPa) 0.2~0.4 0.2~0.4 0.2~0.4 0.2~0.4 0.2~0.4 0.3~0.4 0.3~0.4 0.3~0.4 0.3~0.4 0.3~0.4 0.3~0.4
Pressure of Heating Steam(plastic mixing) (MPa) 0.5~0.8 0.5~0.8 0.5~0.8 0.5~0.8 0.5~0.8 0.5~0.8 0.5~0.8 0.5~0.8 0.5~0.8 0.5~0.8 0.5~0.8
Dimensions(LxWxH) (mm) 2000x1000x2220  1850x1200x2580  2640x1650x2350  2675x1650x2560  2675x1650x2560  3200x1900x2950  3230x1927x2958  3325x2615x3150  4075x2712x3580  4250x2750x4106  4250x3400x4215 
Gross Weight (t) ~2 ~2.1 ~3.3 ~4 ~4.5 ~6.3 ~7.1 ~9.5 ~14.9 ~19.5 ~22.5
 
Detailed Photos


Rubber Mixing Kneader for Dispersing RubberRubber Mixing Kneader for Dispersing RubberRubber Mixing Kneader for Dispersing RubberRubber Mixing Kneader for Dispersing RubberRubber Mixing Kneader for Dispersing RubberRubber Mixing Kneader for Dispersing RubberRubber Mixing Kneader for Dispersing Rubber
Packaging & Shipping

Packing method: Remove the motor and rotary joint, and pack the main body in an integrated manner. A small cabinet.
Rubber Mixing Kneader for Dispersing RubberRubber Mixing Kneader for Dispersing RubberRubber Mixing Kneader for Dispersing Rubber

Company Profile

Qingdao Boria Machinery Manufacturing Co., Ltd is recapitalized combination from Qingdao Bojia Machinery Manufacturing Co., Ltd in 2016. And Qingdao Bojia Machinery Manufacturing Co., Ltd.
changed officially its name from a state-owned machinery company in October 2007, is one professional machinery manufacturer. Our company    have one good and high quality design and manufacturing technology development group, often communicate with the customers and technology authority departments of rubber industry, constantly to improve and update our products which can meet requirements of the customers.Our company guarantee to provide you excellent pre-marketsale and after-sale service, timely technology information consulting, accessories and consumable parts supply etc, also can design & manufacture various non-standard products according to users' requirements.  
Our main products are: Vulcanizing Press Series; Batch Off  Cooling Machine Series;Open Mixing Mill Series; Rubber Cutting Machine Series; Rubber    Slitting Machine Series; Longitudinal Cutting Machine Series; Cushion Cloth  Renovating Machine Series; Conveying Belt Molding Machine Series;       Conveyor Belt Machine Series; Other Rubber Machines; Design and manufacturing of Automatic Production Line.

Our Advantages

Qingdao Boria Machinery is a professional machinery manufacturing enterprises, the company has all kinds of CNC precision machining equipment, processing power is strong; with independent professional rubber machinery design R & D team, and with China's long history of the most professional four One of the major rubber industry institutions, "Qingdao Institute of Chemical Technology" long-term rubber technology, formula, machinery and equipment, and other aspects of technology, practice and cooperation; Qingdao Boca machinery can be based on customer needs and customer technical parameters for equipment design and Ratio. At the same time the company focused on the automation of equipment research and development, manufacturing lines can be unmanned design, improve the user's labor productivity, reduce the labor intensity of workers, and stabilize product quality.

FAQ

1.Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
 From engineer designing to production completion, it needs about 25 to 35 days.
 
2. What does your factory do regarding quality control?
 We pay much more importance to quality control from the very beginning to the end of production.
 Every machine will be fully assembled and carefully tested before shipment.
 
3. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
 
4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
 Small machine usually takes within 2~3 days.
 Big plant usually takes about 30 days.
 
5. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation, quality, integrity and efficiency. Also we have had much good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
 
6. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Liuting airport.
We will pick up you at the airport.




If you have more information to learn, please send us a private message and we will provide you with the highest quality service.




 

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