Rubber Sheet Cooling Line, Rubber Sheet Batch off Cooler
I. Introduction
This batch-off cooler can cooling the rubber sheets from high temperature to room temperature, and applicable to any kinds of rubber materials.
1.Function:
The batch-off is used for cooling, folding and depositing the rubber strip that comes from the open mills or twin screw extruder.
2.Features:
2.1. There are two structure types: overhead and floor-standing types, whose hanging racks are vertically turning with compulsive cooling.
2.2. The rubber strip hanging bar adopts step by step cylinder or motor-reducer for driving.
3. Structure:
3.1 The batch-off unit consists of mainframe and electrical control system.
3.2 The mainframe is composed of splicer, printing, slitter, isolation cooling, lifting device, hanging strip cooling, auto wig wag section, weighing, handrail, platform and supporting bracket etc..
3.3 The electrical control system consists of main control cabinets, and there are emergency stop device in key areas.
4.Advantages:
4.1. The clients can choose high or low disposition according to the practical requirements.
4.2. The high dispostition batch-off line has hydraulic auto wig wag section, which can battle the rubber strip tidily, the strip tidy ratio≤100mm
4.3. There are three working positions for auto entering and outputting of material tray; auto rubber collecting device, auto cutter, it has high automatization and can realize nobody operating.
5.Our Services:
5.1. 2 years warranty.
5.2. Engineers available to service machinery overseas.
5.3. If there is problem, we will give feedback within 24hours.
6.about batch-off unit Price:
The price bases on the following factors
6.1. Structure: overhead or floor-standing
6.2. Length: the suitable length for the cusomer's plant
6.3. Fan's quantity: the suitable quantity of fans which is needed
6.4. Automatic device: suitable selection of automatic device
7. NOTES:
7.1. The rubber batch-off cooler can be designed as a floorid construction or an over-head construction. The sheet can be output on the first floor or on the second floor or both the first and the second floor.
7.2. The rubber batch-off cooler is a conbined construction. Customer can add or reduce the middle support as required.
7.3. Customer can select the transverse strip cutter and the strip slitter according to the processing requirements.
II. Technical Parameter
| Model |
XPG-600 |
XPW-600 |
XPG-800 |
XPG-900 |
| Structure |
Floor-standing type |
Chain-Belt type |
Overhea type |
Overhea type |
| Max. Rubber Sheet Width (mm) |
600 |
600 |
800 |
900 |
| Rubber Sheet thickness (mm) |
4-10 |
2-12 |
4-10 |
6-12 |
| Temperature over room temperature after rubber sheet cooling(centigrade) |
10 |
10 |
15 |
5 |
| Linear Speed of taking-in conveyor (m/min) |
3-24 |
3-24 |
3-35 |
4-40 |
| Linear speed of sheet-hanging chain (m/min) |
0.82 |
Chain-belt layer: 5 |
0.117-1.17 |
4-40 |
| Hanging height of the sheet hanging bar (m) |
1000-1500 |
Net |
1000-1500 |
1400 |
| No. of cooling fans (set) |
12 |
|
20 |
18-26 |
| Total power (kw) |
13.7 |
|
28.8 |
18-34 |
| Overall Dimension(mm) |
L |
1425 |
|
16800 |
26630 |
| W |
4500 |
|
4700 |
3500 |
| H |
3405 |
|
3520 |
5630 |
III. Picture for Reference
IV. Picture For Reference
1) Hanging rod type - mainly used for cooling rubber sheet with 4-12mm thickness
2) Mesh belt type - mainly used for cooling rubber sheet with 1-8mm thickness
3) Cooling drum type - mainly used for cooling rubber sheet with 1-6mm thickness
V. Machines' Working Pictures in Our Customers' Plant for Your Reference
VI. Test Running Before Delivery
Before leaving factory, this rubber sheet cooling machine needs to pass 24 hours' test running and guarantee no oil leakage and seeping to avoid unnecessary quality problems.
VII. Packaging
Equipment painting completed before delivery, and then wrapped with stretch film, to protect the painting surface, we use wooden packaging outside.The key parts of the machine, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
FAQ
1. Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.
2. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
3. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.
5. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation, quality, integrity and efficiency. Also we have had much good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
6. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Liuting airport.
We will pick up you at the airport.
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