Batch off Cooling Machine for Rubber Sheet Line
We can design and manufacture non-standard special equipments based on customers' parameter.
1. Application
1. This is the downstream auxiliary to the internal mixer or the dispersion mixer, calender.
2. It works with the twin screw roller-die extruder or sheeting mill and is designed to perform continuous operations of rubber slad conveying, separant applying, air cooling, drying, cutting and wig-wag stacking.
2. Advantages:
1. Integrating the operations of separant applying, air cooling, drying, cutting and wig-wag stacking, realizing continuous working and high-efficiency production.
2. Dipping slab for separant applying to achieve uniform applying and not polluting environment.
3. Long air-cooling time brings about good cooling effect.
4. Fixed-length cutting and adjustable cutting length.
5. PLC technology and invertor adjustment are adopted, easy for full-process control.
3. Main Structure Features
This machine adopts floor standing structure, with the character of simple and proper structure, flexible operation, spacious vacuum. Every main part of the machine host is all in accordance with the industrial standards, with high-quality materials, carefully processed.
The major structural features of the device are as follows:
1. Front access device' raising and falling are cylinder control, using no joint circle conveyor belt and frequency converter to adjust the transmission speed. Joint device adopts cylinder driving pressing roll to press and join structure.
2. Printing device, adopting pneumatic controlling print intensity of lifter, 26 letters can be recycled use.
3. Joint device adopts cylinder driving pressing roll to press and join structure.
4. On the top of access device is installed with a group slitting device which is driven by air cylinder to slit on the rubber sheet by disc knife. And there are notches to have the rubber sheet not be cut off completely. And the slitting width is set according to the user's request.
5. Release agent cooling tank includes cooling water recycling device and release mixing device. Cooling water recycling device is configured with stainless steel conveyor belt and press roll. When rubber sheets transported into water tank, they can be transported to front access device through release agent transmission, do not require any human operation and reduce the operation risk.
6. Lifting device's function is lifting the rubber sheets getting over the hanging rods and then putting the rubber sheet on the rods. It includes clamping conveyor device, transmission device. It adopts 2 pieces without joint ring-type belts clamping conveyor mode to transmit the rubber sheets directly to the hanging rod. Frequency converter adjusts the belt transmitting speed.
7. Rubber Sheet Hanging Device makes the rubber sheet which is put on the hanging rod move slowly. When the rubber sheet slowly moving, it will be blown dry to get the rubber sheet cooled down and dry. The mode of hanging rod moving is driven by motor reducer. The hanging rod's material is A3 stainless steel pipes welded and conveying speed is adjustable.
8. Rear access device can take down the rubber sheets which is after cooled, through transmission belts and then stacked mechanically on the pallet. It adopts ring-type conveyor belts without joint to transmit and works together with pressing roll. Frequency converter adjusts the transmitting of the belt.
9. The rubber wagging device is used to stack after cooled rubber sheets
Continuously. This device is composed of ring-type conveyor belts, roll, tension device, stand, rubber wagging arm, etc. Rubber wagging device is cam mode, through motor driving wagging arm to wag rubber sheets to realize the stacking.
| Parameters/ Version |
XPG-600~700 |
XPG-800~1000 |
| Rubber sheet specification |
(4-12)*600-700mm |
(4-12) *800~1000 mm |
| Max linear speed of front access conveyor belt |
32m / min |
32m/min |
| Moving soeed of pegged rubber rod |
0.117-2.2 m/min |
0.117-2.2 m/min |
| Axial cooling fan |
0.37kw 5760 cubic meter/ h |
0.37kw 5760 cubic meter/ h |
| Anplitude and frequency of swinging rubber |
1.3m 10-16times/ min |
1.3m 10-16 times/ min |
| Rubber strip temperature after cooling |
No higher than 5 above room temperature |
No higher than 5 above room temperature |
| Speed-adjusting frequency motor of lifting swing device |
XWD 1.5-3-1/11 |
XWD7.5-7-1/43 |
| Speed-adjusting frequency motor or rubber swing edvice |
XWD 1.1-5-1/87 |
XWD 1.1-5-1/87 |
| Rubber bar pitch |
160 or 101.6 |
160 or 101.6 |
| Max hanging height of rubber strip |
1400mm |
1400mm
|
){kind=link}