Semi-Auto Waste Tyre Reycling Line, Semi-Auto Rubber Powder Production Line
I. Feature
1. Waste tire recycling system is used to shred waste tire into rubber powder.
2. Process Flow:
Waste tire--Ring cutter --Strips cutter--Rim cutter --Crushing machine--Finished products
3. Processing Method:
Physic mechanical crushing method at normal temperature of waste tire, no chemical raw material is required, no waste gas, waste water and soot are discharged, and the cooling water of the equipment is reused, no emission, equipment noise is within the range specified by the country(GB20055-2006), fineness of rubber powder produced by it is adjustable(10 to 30 meshes). The process is as follows: Breaking down, crushing, filtering, magnetic separating, grinding and then be finished.
II. Technical Parameter of Each Machine
1. Ring cutter:
It will separate the sidewall from the top of tire's connection, so that tire sidewall and the top are completely separated.
2. Strips cutter:
It will cut sidewall into wide of strips is 3-5 cm, and tire circle reserved.
3. Rim cutter:
It will cut the 3-5cm strips into 3.5cm tire block.
4. Steel wire separator
It will separate the steel and rubber from tire circle mouth parts.
5. Linear vibrating screen: It will classify the rubber powder for first time
Conveyor machine: Use to transport not up required size re-back to tire shredder machine
Magnetic system: It can classify thin steel from rubber powder
Powder screen: Second time to classify rubber powder
6. Tire shredder
It will cut 3.5cm block into 10-30 mesh size rubber powder.
Our machine can deal with 0.65-1.4m tires, and the whole line need 3-4 workers to operate.
The space requirement is at least 15m length *8m width *6m height.
The machine can make the powder into 10 -30 mesh.
We have three kinds of Model XKP400/450/560.
XKP400 150kg per hour
XKP450 300kg per hour
XKP560 500kg per hour
III. Some production process details:
1. This Tyre Recycling Machine including main machine and accessorial equipment, it is used for recycling scrap-tire (steel tyre and textile tyre), the final product is rubber powder or reclaimed rubber
2. The magnet separator and granulator grinder is optional.
3. The investment on this production line is small and the footprint is small. It is easy to operate, only need 5 workers.
4. Analysis for output
(1) XKP400 rubber crusher:
Output: 5000-6500kg/24 hour for about 28 mesh granule.
(2) XKP450 rubber crusher:
Output: 8000-9500kg/24 hour for about 28 mesh granule.
(3) XKP560 rubber crusher:
Output: 11000-13500kg/24 hour for about 28 mesh granule.
5. You don`t need the Granulator Grinder if your final rubber powder is less than 30 mesh. But we need it if the powder bigger than 30 mesh and the number of this machine depend on the output.
Our company produces a full set of waste tyre recycling machine, which is used to make rubber powder from old tyre, like rail tyre, engmeenng tyre and other old tires. It can produce 20 - 80 mesh rubber powder.
| No |
Name |
Model |
1 |
Ring cutter |
QQJ-20 |
2 |
Strip cutter |
QTJ-380 |
3 |
Block cutter |
QKJ-45 |
4 |
Loop machine |
YQJ-285 |
5 |
conveyor equipment |
|
6 |
Rubber crusher |
XKP400 / XKP450 / XKP560 |
7 |
Magnet separator (optional) |
|
8 |
electric boult |
|
9 |
Granulator Grinder (optional) |
XJFS-280 |
III. Picture for Reference
IV. Our machine list
Our company professional manufacture rubber vulcanizing press (frame type,four column type,lab press and so on), rubber mixing mill, batch off cooler, rubber extruder, rubber strip making machine and tire recycling equipment.
V. Our service
1. Test running: The above machines are all passed inspection of 3~5 hours of full load operation before leaving our factory. And we will take the video and send it to you for inspection. You can use it directly thus saving the time of test-run and expense. And we also warmly welcome to our factory to inspect and test running.
2.Warranty: 12 months after installation, if our machines have any problems, please feel free to contact me. We will solve it for you as soon as possible, and give you the best services.
FAQ
1. Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.
2. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
3. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.
5.How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
6.How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao liuting airport.
We will pick up you at the airport.
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