Two Roll Open Mixing Mill with Stock Blender
Application:
The mill is used for rubber plasticating, mixing, warming and sheeting.
General Design:
1. The mill consists mainly for rolls, frame, bearing, roll nip adjusting, screw, heating and cooling device, emergency stop, lubrication system and such sections as electrical controls and, etc.
2. The main electric motor arrives the front and rear rolls to rotate oppositely through reduar, driving geras and friction gears.
Main Features:
1) The roll adopts the vanadium titanium metal alloy chilled cast iron and its surface is hard and wear-proof. The internal cavity is processed to make temperature well proportioned on the roll surface.
2) The machine is equipped with an overload protection device to prevent the main components from being damaged.
3) The machine is also equipped with an emergency brake device. When an emergent arises, just draw the safety pull rod, and the machine will stop immediately. It is safe and reliable.
4) The transmission system adopts a hardened tooth-surface reducer, which has a compact structure with higher transmission efficiency, lower noise and longer service life.
5) The base frame is a whole framework, which is convenient for installation.
6) Stock bender for direct rubber sheet and knife to cut as your need to assemble.
7) Auto-lubrication sysytem for greese or oil and match bearing bush.
Advantages
1. This rubber mixing mill is ZSY series of square boxes hard-tooth reducer. Low noise, higher safety factor, long service life. And have foot and hands emergency brakes, increase the safety factor.
2. This is fully automatic thin oil and bearing lubrication system.
3. The rack on top of the gland welded steel plate, after annealing treatment processing.
4. This mixing mill is thin oil lubrication and the oil can be recycling use.
5. The roller cooling system is fully enclosed copper rotary joint.
6. It has foundation bolts make the machine be fixed on the ground.
7. The rollers are made of chilled alloy cast iron cast from a specialized craft. The roller surface with a layer of the chilled layer, Chilled layer hardness up to 68 ~ 72HS, the depth of the chilled layer is 5 ~ 20mm, and the hard and wear-resisting.
8. The wires are connected machines, as long as the power supply is connected, the machine can work.
This mixing mill with rubber blender saving time, saving labor, easy to operate and high efficiency.
Technical Parameters
| |
Item |
XK-160 |
XK-250 |
XK-360 |
XK-400 |
XK-450 |
XK-550 |
XK-560 |
XK-660 |
XK-710 |
| Roll diameter |
mm |
160 |
250 |
360 |
400 |
450 |
550 |
560-510 |
660 |
710 |
| Roll working length |
|
320 |
620 |
900 |
1000 |
1200 |
1500 |
1530 |
2130 |
2200 |
| Front roll linear speed |
r/min |
9 |
16.3 |
16.7 |
19.3 |
21.8 |
22.5 |
27.2 |
28 |
31.9 |
| Speed ratio of rolls |
|
1: 1.4 |
1: 1.2 |
1: 1.3 |
1: 1.3 |
1: 1.3 |
1: 1.2 |
1: 1.2 |
1: 1.2 |
1: 1.5 |
| Max roll space |
mm |
4.5 |
8 |
10 |
10 |
12 |
16 |
15 |
0.5-15 |
0.5-15 |
| Compound feeding capacity |
kg |
1-2 |
10-15 |
20-25 |
18-35 |
50 |
50-65 |
50-65 |
165 |
190 |
| Motor power |
kW |
5.5 |
18.5 |
30 |
45 |
55 |
110 |
90 |
240 |
280 |
| Dimensions(L× W× H) |
|
|
|
|
|
|
|
|
|
|
| L |
mm |
1380 |
3400 |
3780 |
4350 |
5200 |
5845 |
6270 |
7280 |
8185 |
| W |
mm |
860 |
1500 |
1850 |
1850 |
2380 |
2380 |
2284 |
3400 |
3910 |
| H |
mm |
1320 |
1800 |
1750 |
1785 |
1840 |
1978 |
2000 |
2530 |
2270 |
| Gross weight |
T |
~2 |
~3.2 |
~6.5 |
~8 |
~11.4 |
~22 |
~22.5 |
~49 |
~51 |
FAQ:
1.Q:Are you a factory or trading company?
A:We are a professional manufacturer and running our own factory for more than 10 years .
2.Q:Where is your factory?How can I visit ?
A:Our factory located in qingdao city.You can fly to QINGDAO LIUTING airport,then we can pick you up to our factory for your visiting.We are looking forward to your visiting.
3.Q:How does your factory control the quality of machines and after sales service?
A:Our machines have passed CE,ISO,SGS certification,with best quality and reasonable price.All our machines have 1 year guarantee, will be provided for a lifetime maintenance.
4.What's your payment term?
A:Common is 30% deposit by T/T,the balance paid against shipping documents
Or L/C at sight.
5.Q:Can you design new product for us?
A:we have a professional development team that can make new products according to your requirements.
6. Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.
7. What does your factory do regarding quality control?
We pay much more attention to the quality controlling from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
8. What's the machine quality guarantee?
we provide one year warrenty for our machines.We choose the world's famous brand of components to keep our machine in perfect working condition.
9. Are you able to provide the installation and commissioning of machines overseas? How long will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.
10. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation, quality, integrity and efficiency. Also we have had much good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
Packaging
Equipment painting completed before delivery, and then wrapped with stretch film, to protect the painting surface, we use wooden packaging outside.The key parts of the machine, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
There are 15 experienced engineers and 108 skilled workers in our company, guaranteeing delivery on time as stipulated in the contract. At the same time, the company established a long-term cooperative relation with Cosco, for ensuring the goods arriving port on time.
Our Services
Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
In the process of production, we will take photos and send to customers for their track the progress.
Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
We supply overseas engineer service and do our best to teach your workers operate the machine themselves.
In addition
Our machineries have exported to America, Mexico, India, Vietnam, South Africa, Singapore, Malaysia, Indonisia, Australia, Sri Lanka and many other countries.
If you interested in our products mentioned above. Kindly let us know by return email. Then I will supply you with further information. Meanwhile, welcome to visit our factory!
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