Two Roll Rubber Calender / Three Roll Calending Machine / Rubber Calending Machine
I. Feature
Rubber calender is the basic equipment in the process of rubber products, it is mainly used to put rubber on fabrics, to rubberize fabrics, or to make rubber sheet.
1. Rolls: chilled alloy cast iron rolls with surface hardness 68~72hs. the rolls are mirror finished &
polished, duly grinding and are hollowed for cooling or heating.
2. Roll clearance adjusting unit: nip adjustment at two roller ends is done manually using two separate
screws attached to the brass housing body.
3. Roll cooling: universal rotary joints with inner spray pipes with hoses and headers. piping is complete
up to supply pipe terminal.
4. Journal bearing housing: heavy duty steel casting housing fitted with anti friction roller bearings.
5. Lubrication: full automatic grease lubrication pump for anti friction roller bearings fitted in dust
sealed housing.
6. Stand frame & apron: heavy duty steel casting.
7. Gearbox: hard-tooth reduction gearbox, GUOMAO brand.
8. Base frame: common base frame heavy duty, steel channel and ms plate fabricated accurately
machined on which whole machine with gearbox and motor are fitted.
9. Electric panel: star delta electric operating panel with auto reversing, voltmeter, ampere, overload
protection relay, 3 phase indicator and emergency stop switch.
II. Technical parameter
| Parameter/model |
XY-2-250 |
XY-2-360 |
XY-2-400 |
XY-2-450 |
XY-2-560 |
XY-2-610 |
XY-2-810 |
| Roll diameter (mm) |
250 |
360 |
400 |
450 |
560 |
610 |
810 |
| Roll working length (mm) |
720 |
1120 |
1200 |
1400 |
1650 |
1730 |
2130 |
| Ratio of rubber speed |
1:1 |
1:1 |
1:1 |
1:1 |
1:1 |
1:1 |
1:1 |
| Roll speed |
1.2-12m/min |
3-20.2m/min |
4-23m/min |
2.5-24.8m/min |
2-18.7m/min |
4-36m/min |
2-20m/min |
| Nip adjust range |
0-6mm |
0-10mm |
0-10mm |
0-10mm |
0-15mm |
0.5-25mm |
0.2-25mm |
| Motor power (kw) |
15 |
37 |
45 |
55 |
75 |
90 |
160 |
| Size (mm) |
3950x1110x1590 |
5400x1542x1680 |
5600x1400x2450 |
7013x1595x2460 |
7200x1760x2760 |
7987x1860x2980 |
8690x3140x4270 |
| Weight (KG) |
5500 |
14000 |
18000 |
21000 |
35000 |
42000 |
110000 |
| Parameter/model |
XY-3-250 |
XY-3-360 |
XY-3-400 |
XY-3-450 |
XY-3-560 |
XY-3-610 |
XY-3-810 |
| Roll diameter (mm) |
250 |
360 |
400 |
450 |
560 |
610 |
810 |
| Roll working length (mm) |
720 |
1120 |
1200 |
1400 |
1650 |
1730 |
2130 |
| Ratio of rubber speed |
1:1 |
1:1 |
1:1 |
1:1.5:1 |
1:1.5:1 |
1:1.4:1 |
1:1:1 |
| Roll speed |
2-15.9m/min |
3-20m/min |
3-26 |
2.6-26.2m/min |
3-30m/min |
5.4-54m/min |
3-30m/min |
| Nip adjust range |
0-6mm |
0-10mm |
0-10mm |
0-10mm |
0-15mm |
0.5-25mm |
0.2-25mm |
| Motor power (KW) |
22 |
45 |
55 |
75 |
110 |
160 |
132x3 |
| Size (mm) |
3950x1110x1810 |
5400x1540x2440 |
5600x1400x2520 |
7010x1590x2900 |
7200x1760x3800 |
7980x1860x3950 |
8690x3140x5050 |
| Weight (KG) |
5500 |
14000 |
18000 |
21000 |
35000 |
42000 |
110000 |
| Parameter/model |
XY-4-230 |
XY-4-360 |
XY-4-400 |
XY-4-450 |
XY-4-550 |
XY-4-610 |
XY-4-810 |
| Roll diameter (mm) |
230 |
360 |
400 |
450 |
550 |
610 |
810 |
| Roll working length (mm) |
630 |
1120 |
1200 |
1400 |
1500 |
1730 |
2500 |
| Ratio of rubber speed |
1:1:1:1 |
0.7:1:1:0.7 |
1:1.4:1.4:1 |
1:1.5:1.5:1 |
1:1.5:1.5:1 |
1:1.4:1.4:1 |
1:1.4:1.4:1 |
| Roll speed |
2.1-21m/min |
2-20.1m/min |
3-26m/min |
2.5-25m/min |
3-30m/min |
8-50m/min |
4-40m/min |
| Nip adjust range |
0-10mm |
0-10mm |
0-10mm |
0-10mm |
0-15mm |
0-10mm |
0-10mm |
| Motor power (KW) |
15 |
55 |
75 |
110 |
160 |
185 |
132x4 |
| Size (mm) |
2800x930x1890 |
3300x1040x2350 |
6400x1620x2490 |
6620x1970x2740 |
7550x2400x3400 |
7880x2560x3920 |
11400x3900x5140 |
| Weight (KG) |
5000 |
16000 |
20000 |
23000 |
45000 |
50000 |
130000 |
III. Picture for Reference
IV. Test Running Or Inspection Before Delivery
V. Packing and Loading Pictures for Reference
VI. Our machine list
Our company professional manufacture rubber vulcanizing press (frame type,four column type,lab press and so on), rubber mixing mill, batch off cooler, rubber extruder, rubber strip making machine and tire recycling equipment.
VII. Our service
1. Test running: The above machines are all passed inspection of 3~5 hours of full load operation before leaving our factory. And we will take the video and send it to you for inspection. You can use it directly thus saving the time of test-run and expense. And we also warmly welcome to our factory to inspect and test running.
2.Warranty: 12 months after installation, if our machines have any problems, please feel free to contact me. We will solve it for you as soon as possible, and give you the best services.
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