Fully Automatic Customizable Size and Dimensions
Small Rubber Cutting and Slicing Machine
A.Product Overview
The cutting machine is an indispensable key equipment in the rubber processing industry. It is mainly used to cut various rubber materials (such as natural rubber, synthetic rubber, recycled rubber, etc.), plastics, foam into strips according to specific size requirements. These cut rubber strips can be used as semi-finished raw materials for subsequent rubber product production, and are widely used in various fields such as tire manufacturing, rubber pipe production, and rubber seal processing. The efficient processing of rubber cutting machines can greatly improve the production efficiency of rubber processing, ensure the stability and consistency of rubber product quality, and provide strong support for the large-scale and standardized production of rubber product manufacturing enterprises.
B.Functional characteristics
a. Precise cutting
By using high-precision CNC systems and advanced sensor technology, precise control of cutting dimensions for rubber materials can be achieved. The cutting width error range can be controlled within ± 0.5mm, and the length error can be controlled within ± 1mm, meeting the strict requirements of different customers for rubber strip size, ensuring that the cut rubber strip size is uniform and the specifications are consistent, laying a solid foundation for the processing quality of subsequent rubber products.
b. Efficient homework
The rubber cutting machine is equipped with a high-power drive motor and an optimized transmission system, with fast operating speed and high production efficiency. According to different rubber materials and cutting specifications, 10-30 cutting actions can be completed per minute, which is several times or even tens of times more efficient than traditional manual or simple mechanical cutting methods. It can quickly meet the needs of large-scale production and effectively shorten the product production cycle.
c. Multi functional adaptation
Cutting parameters can be flexibly adjusted according to the characteristics of different rubber materials and production needs. For example, for rubber materials with different hardness, the pressure and cutting speed of the cutting tool can be adjusted to ensure a smooth cutting process; Supports multiple cutting modes, such as fixed length cutting, continuous cutting, segmented cutting, etc. It can also achieve cutting of rubber strips of different shapes (such as rectangular, trapezoidal, etc.) by replacing different specifications of cutting tools, meeting diverse production requirements.
d. Safe and reliable
The design fully considers operational safety and is equipped with comprehensive safety protection devices. If an infrared induction safety light curtain is set up in the cutting area, the equipment will immediately stop automatically when human or foreign objects enter the dangerous area, avoiding injury to the operator; At the same time, the equipment casing is made of high-strength protective materials, which have good insulation performance and mechanical strength, effectively preventing safety hazards such as leakage and mechanical failures, ensuring the stable operation of the equipment and the personal safety of operators.
e. High degree of automation
Equipped with automated feeding, cutting, and receiving functions, operators only need to input cutting parameters in the control system, and the equipment can automatically complete the entire cutting process. Some high-end models also support integration with the enterprise's production management system to achieve real-time monitoring and management of production data, making it easier for enterprises to timely grasp production progress, optimize production arrangements, reduce labor costs, and improve their intelligent production level.
C. Application scenarios
a.Tire manufacturing industry
In the tire production process, the rubber cutting machine is used to cut the mixed rubber raw materials into suitable sized strips, which are used as production materials for tire tread, sidewall, carcass and other components. By precise cutting, the dimensional accuracy and quality stability of each component of the tire can be ensured, improving the overall performance and service life of the tire.
b. Rubber pipe production industry
The production of rubber pipes requires cutting the rubber material into strips and extruding them into shape. The rubber cutting machine can cut rubber strips of different sizes and shapes according to the specifications and uses of rubber pipes, meeting the diverse needs of rubber pipe production, such as automotive brake hoses, water hoses, industrial high-pressure hoses, etc.
c. Rubber seal processing industry
Rubber seals have a wide range of applications in fields such as machinery, automotive, aerospace, etc. The rubber cutting machine cuts rubber materials into strips, and after vulcanization molding and other processes, various shapes of seals can be made, such as O-ring seals, rectangular seals, gaskets, etc., providing reliable guarantee for the sealing performance of the equipment.
d. Other rubber products industry
In addition to the above-mentioned industries, rubber cutting machines can also be applied in the production process of rubber products such as rubber conveyor belts, rubber shock absorbers, and rubber shoe soles, providing high-quality semi-finished raw materials for the processing of various rubber products and promoting the development of the rubber products industry.
D. Maintenance and upkeep
a. Daily maintenance
Cleaning equipment: After the end of each day's work, rubber debris, dust, and other debris on the surface of the equipment and workbench should be promptly cleaned to keep the equipment clean and prevent debris from entering the interior of the equipment and affecting normal operation.
Check the components: Check the wear of the cutting tool, and if severe wear is found, replace it in a timely manner; Check the tightness and wear of the transmission belt and chain, and adjust or replace them if there are any abnormalities; Check whether the bolts and nuts of each part are loose, and ensure that the equipment is firmly connected.
Lubrication and maintenance: According to the requirements of the equipment manual, regularly lubricate the transmission components, bearings, and other parts of the equipment, using appropriate lubricating oil or grease to reduce friction between components and extend the service life of the equipment.
b. Regular maintenance
Deep cleaning: Conduct a deep cleaning of the equipment once a quarter, including disassembling and cleaning detachable parts, removing dust and oil stains inside the equipment, ensuring good ventilation and normal heat dissipation inside the equipment.
System testing: Conduct a comprehensive inspection of the CNC system and electrical control system of the equipment every six months to check whether the working status of each electronic component and sensor is normal, calibrate the cutting size accuracy, and ensure the control accuracy and stability of the equipment.
Overall maintenance: Conduct an annual overall maintenance of the equipment, including a comprehensive inspection and maintenance of the mechanical structure, transmission system, hydraulic system (if any), replacement of severely worn parts, necessary debugging and calibration of the equipment to ensure optimal performance.
Product Parameters
Relevant technical parameters
| Parameter project |
Specific parameters |
| Suitable for materials |
Natural rubber, synthetic rubber, reclaimed rubber, foam, plastic, etc |
| Cutting width range |
5-200mm (customizable) |
| Cutting length range |
10-5000mm (customizable) |
| Cutting thickness range |
1 - 50mm |
| Maximum cutting speed |
30 times/minute |
| Motor Power |
5.5-15kW (depending on the model) |
| Equipment external dimensions |
(Length x Width x Height) 3000 x 1500 x 1800mm -5000 x 2000 x 2000mm (depending on the model) |
| Equipment weight |
1500-3500kg (depending on the model) |
| supply voltage |
380V/50Hz |
Detailed Photos
Packaging & Shipping
Packing method: Remove the motor and rotary joint, and pack the main body in an integrated manner. A small cabinet.
Company Profile
Qingdao Boria Machinery Manufacturing Co., Ltd is recapitalized combination from Qingdao Bojia Machinery Manufacturing Co., Ltd in 2016. And Qingdao Bojia Machinery Manufacturing Co., Ltd.
changed officially its name from a state-owned machinery company in October 2007, is one professional machinery manufacturer. Our company have one good and high quality design and manufacturing technology development group, often communicate with the customers and technology authority departments of rubber industry, constantly to improve and update our products which can meet requirements of the customers.Our company guarantee to provide you excellent pre-marketsale and after-sale service, timely technology information consulting, accessories and consumable parts supply etc, also can design & manufacture various non-standard products according to users' requirements.
Our main products are: Vulcanizing Press Series; Batch Off Cooling Machine Series;Open Mixing Mill Series; Rubber Cutting Machine Series; Rubber Slitting Machine Series; Longitudinal Cutting Machine Series; Cushion Cloth Renovating Machine Series; Conveying Belt Molding Machine Series; Conveyor Belt Machine Series; Other Rubber Machines; Design and manufacturing of Automatic Production Line.
Our Advantages
Qingdao Boria Machinery is a professional machinery manufacturing enterprises, the company has all kinds of CNC precision machining equipment, processing power is strong; with independent professional rubber machinery design R & D team, and with China's long history of the most professional four One of the major rubber industry institutions, "Qingdao Institute of Chemical Technology" long-term rubber technology, formula, machinery and equipment, and other aspects of technology, practice and cooperation; Qingdao Boca machinery can be based on customer needs and customer technical parameters for equipment design and Ratio. At the same time the company focused on the automation of equipment research and development, manufacturing lines can be unmanned design, improve the user's labor productivity, reduce the labor intensity of workers, and stabilize product quality.
FAQ
1.Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.
2. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
3. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.
5. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation, quality, integrity and efficiency. Also we have had much good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
6. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Liuting airport.
We will pick up you at the airport.
If you have more information to learn, please send us a private message and we will provide you with the highest quality service.
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